clutch pressure plate，clutch plate,96980047， 96980048，25186832，DW73，26860，DW-73，for Daewoo

Tool preparation: Prepare common tools such as wrenches, sockets, torque wrenches, as well as special tools that may be needed, such as clutch centering tools, etc.  •  Vehicle protection: Park the vehicle on a flat and safe ground, pull up the handbrake, place wheel chocks to prevent the vehicle from moving. Open the engine hood and take protective measures to avoid scratching the vehicle body.  •  Disconnect the power supply: Disconnect the negative cable of the battery to prevent dangers such as short circuits during the installation process.Remove related components: ◦ Remove air filter and other parts: Depending on the specific structure of the vehicle, it may be necessary to first remove the air filter and its housing, as well as other obstructive parts, to obtain sufficient operating space. ◦ Remove the connection parts between the transmission and engine: This includes connecting parts such as the drive shaft, shift lever, and fork lever, and record the installation position and direction of each part for subsequent correct installation. ◦ Remove the transmission: Take the transmission off the engine and place it in a suitable position. During the removal process, ensure that the transmission is supported to avoid damage from falling. ◦ Remove the old clutch: Unscrew the bolts that secure the clutch disc, usually 6 or 8 in number, loosen them in a diagonal sequence, then remove the disc and clutch plates, while also paying attention to removing the release bearing from the transmission input shaft.Cleaning and Inspection: ◦ Cleaning Components: Use a clean cloth or solvent to thoroughly clean the flywheel surface, pressure plate mounting surface, as well as the transmission input shaft, etc., removing oil stains, impurities, rust, etc., to ensure that the installation surface is clean and tidy. ◦ Inspecting Components: Carefully check whether the flywheel surface is flat, free from wear, cracks, or burnishing; inspect the spring elasticity of the pressure plate, and whether there are deformations or fractures in the diaphragm spring; check the degree of wear on the clutch disc, if the friction disc thickness is less than the specified value, or if there are oil stains, scorching, exposed rivets, etc., it should be replaced promptly. At the same time, check whether the release bearing rotates smoothly, without jamming or abnormal noise, and replace it if there are issues. Installing a new clutch: ◦ Installing the driven disc: Apply a small amount of lithium grease to the spline hole in the clutch driven disc, then slip it over the transmission input shaft, making sure that the raised side of the disc faces towards the transmission. Use a clutch centering tool or the transmission input shaft itself to align the guide bearing center of the driven disc with that of the flywheel, ensuring that the driven disc is installed in place. ◦ Installing the pressure plate: Place the pressure plate smoothly on the flywheel, align it with the mounting holes, and insert the fixing bolts. Tighten the bolts in several stages according to the specified torque and sequence, ensuring that the pressure plate is securely mounted and evenly stressed. The tightening torque for the pressure plate bolts may vary depending on the vehicle model, generally between 147-206 Nm, for specific information please refer to the vehicle maintenance manual.Install the release bearing and fork: Apply an appropriate amount of lithium grease at the connection between the fork and the release bearing. Install the release bearing onto the transmission input shaft, ensuring it moves smoothly, then install the fork into its corresponding position and connect it correctly with the release bearing.Reassemble the transmission and other components: Carefully reinstall the transmission onto the engine, tightening the connecting bolts. Then, install the drive shaft, shift lever, and fork rod in sequence, following the recorded positions and directions to ensure secure connections. 6. Connect electrical lines and pipes: Reconnect the previously disconnected electrical line plugs and pipes, ensuring that the connections are reliable, without looseness or leaks. 7. Install air filters and other components: Reinstall the removed air filter and its housing and other components back in place, ensuring a secure installation.Adjust the clutch pedal: After installation, it is necessary to adjust the free travel of the clutch pedal to meet the specified values for the vehicle, generally between 10-25 millimeters. The specific adjustment method may vary depending on the model, but usually involves adjusting the length of the push rod under the clutch pedal. 9. Inspection and Testing: Finally, check whether all installed components are correctly positioned and there are no omissions or loose parts. Connect the negative cable of the battery, start the engine, step on the clutch pedal, check whether the separation and engagement of the clutch are smooth, there are no abnormal sounds or jamming phenomena, and also check whether the vehicle's gear shifting is normal.

When installing the Daewoo clutch, in addition to the general precautions mentioned earlier, there are also the following points that need special attention:Strictly inspect the components: Carefully check whether the flywheel surface is flat, free from wear, cracks, or erosion. If the flywheel surface is uneven, it may cause problems such as shuddering during starting and insufficient power. At the same time, check for deformation or fracture of the diaphragm spring to ensure its good elasticity and proper working condition. The guide bearings should also be inspected; if the guide bearings are worn, it can cause vibration and noise, and may even lead to serious consequences such as diaphragm detachment or steel plate fracture. If necessary, the guide bearings should be replaced at the same time.Strictly inspect the components: Carefully check whether the flywheel surface is flat, free from wear, cracks, or erosion. If the flywheel surface is uneven, it may cause problems such as shuddering during starting and insufficient power. At the same time, check for deformation or fracture of the diaphragm spring to ensure its good elasticity and proper working condition. The guide bearings should also be inspected; if the guide bearings are worn, it can cause vibration and noise, and may even lead to serious consequences such as diaphragm detachment or steel plate fracture. If necessary, the guide bearings should be replaced at the same time.

References：The content of my notes on the installation precautions for the Dayu clutch is based on information compiled from multiple automotive maintenance-related materials and websites, without a specific single source. For example, the Q&A content on the Pacific Auto Network mentioned that clutch friction plates should be kept clean, a small amount of grease should be applied to the moving connections, and the connecting bolts between the pressure plate and flywheel should be alternately tightened to the specified values, which provided some reference for me in organizing the relevant precautions. In several articles from AutoHome, it was emphasized that during installation, attention should be paid to the direction of the driven disc, use centering tools to ensure alignment with the guide bearings, lubricate components such as the release bearing, and check and adjust after installation. These points were also referenced in my organization.At the same time, some materials on the installation of clutches in modern automobiles, due to the similarities in some technologies and structures between Daewoo automobiles and Hyundai automobiles, the precautions mentioned in them, such as cleaning components, tightening bolts according to specified torque and sequence, and checking the wear of components, also provided me with reference ideas. I synthesized the key information from these different sources and combined them with the general characteristics and requirements of Daewoo automobile clutch installation to form the previous instructions on precautions.