clutch release bearing QD41420T05550 41420T05550 QD41420T05550 3314100160 PRB193 VKD42207 QD41420T05550 QD41420T05550 41420T05550 QD41420T05550 3314100160 PRB193 VKD42207 QD41420T05550 FOR Hyundai- Kia

The following are the general installation steps and precautions for the clutch release bearing of Hyundai-Kia automobiles:Preparation before installation •  Clean the work area: Ensure the work area is clean and tidy to prevent debris from entering the clutch system, which could affect the normal operation of the clutch.  •  Prepare tools: Prepare the required tools such as wrenches, screwdrivers, jacks, etc. You can also prepare some grease.  •  Inspect components: Check that the new release bearing is undamaged, not deformed, and rotates flexibly. At the same time, check related components such as the clutch fork and release sleeve for wear, damage, etc. If there are any problems, they should be replaced in a timely manner.Installation Steps •  Raise and secure the vehicle: Use a jack to lift the vehicle, and firmly secure it with safety stands to ensure the vehicle does not move during operation, thus guaranteeing personal safety.  •  Remove the transmission: According to the requirements of the vehicle repair manual, gradually remove components related to the transmission, such as the drive shaft and shift lever, then take the transmission off the vehicle to gain access to the clutch system. During the removal process, be careful to properly place the removed screws and components to avoid loss or damage.Clean the installation site: Locate the installation position of the release bearing, which is usually between the clutch fork and the clutch pressure plate. Carefully wipe the installation site with a clean cloth to remove oil stains, impurities, rust, etc., so as to create good conditions for the installation of the new bearing.  •  Install the release bearing: Gently fit the release bearing onto the release sleeve, taking care to ensure the correct installation direction. Generally, there will be marks on the release bearing, so install it according to the marks. Then install the release sleeve with the release bearing onto the transmission input shaft and ensure it is securely installed.Install the clutch fork: Install the clutch fork in the correct position, ensure it properly engages with the release bearing, adjust the position of the fork to make sure it can flexibly push the release bearing. During installation, pay attention to the tightening torque of each screw; loose screws may cause components to become loose, while over-tightening may result in part damage.  •  Install the transmission: Carefully install the transmission back to its original position, connect components such as the drive shaft and shift rod in sequence, and tighten the relevant screws to the specified torque.Post-installation Inspection and Debugging •  Check Installation Condition: Recheck whether the installation position of the release bearing is correct, whether the clutch fork and the release bearing are well matched, whether all components are firmly connected, and whether there are any looseness, omissions, etc.  •  Adjust the Gap: The gap between the release bearing and the end of the release lever should generally be maintained at about 3-4 millimeters to ensure the normal operation of the clutch. Through the action of the return spring, the shoulder of the release bearing can always bear against the release fork and retract to the last position, thereby maintaining this gap.Perform functional testing: Start the engine, press down and release the clutch pedal, feel whether the clutch works smoothly, whether the disengagement is complete, whether the engagement is smooth, and listen for any abnormal noise or jamming. At the same time, try to shift gears, check if shifting is easy and accurate, and if any abnormalities are found, they should be investigated and repaired in a timely manner.

When installing the clutch release bearing of Hyundai and Kia, the following precautions should be noted: •  Avoid damaging the bearing: The release bearing is a precision component. It should be handled gently during installation to avoid collision and extrusion. It is strictly forbidden to hit the pull ear part of the bearing with heavy objects such as hammers, so as not to damage the bearing and affect its performance and service life.  •  Ensure correct installation direction: During installation, the release bearing should be correctly sleeved on the release sleeve. Usually, there will be marks on the release bearing, and it should be installed according to the marks. If the installation direction is wrong, the bearing will not work normally, and may even damage related components.  •  Ensure good lubrication: Before installation, an appropriate amount of grease can be applied to the surface of the release bearing to reduce friction and wear during its operation and prolong the service life of the bearing.Inspect related components: Before installation, check whether related components such as the clutch fork and release sleeve are worn or damaged. If there are any issues, they should be replaced in a timely manner; otherwise, it may affect the normal operation of the release bearing and the performance of the clutch system.  •  Install bolts correctly: When installing the clutch onto the engine housing, ensure that the bolts are installed symmetrically and tightened to the specified torque. If the bolts are installed asymmetrically or tightened with uneven torque, it may cause uneven force on the clutch, resulting in uneven heights of the release fingers, which in turn may lead to the breakage of the hook part of the release pull ring.  •  Ensure a secure connection between the bearing and the clamp: When connecting the transmission to the engine housing, carefully check whether the bearing can be smoothly inserted into the clamp. After installation, use a steel wire rope to pull the fork to connect the bearing with the clamp, then push the fork in the opposite direction to carefully verify that the bearing and the clamp are securely connected.Adjust the gap properly: The gap between the release bearing and the end of the release lever should generally be maintained at approximately 3-4 millimeters. Through the action of the return spring, the shoulder of the release bearing can always press against the release fork and retract to the final position, thereby maintaining this gap to ensure the normal operation of the clutch.  •  Comprehensive inspection after installation: After the installation is completed, a comprehensive inspection should be carried out to check whether the installation position of the release bearing is correct, whether the clutch fork moves flexibly, whether the connections of various components are firm, and whether there are any looseness, omissions, etc. Start the engine, press and release the clutch pedal to feel whether the clutch works smoothly, whether the disengagement is complete, whether the engagement is smooth, listen for any abnormal noise or jamming, and at the same time check whether shifting is easy and accurate.

References：The content you mentioned regarding the installation precautions for Hyundai-Kia clutch release bearings mainly comes from the following sources: • Professional automotive websites: Professional automotive websites such as Pacific Auto Network and Autohome are important sources of information. For example, articles like "How to Correctly Install Elantra Release Bearings to Ensure Vehicle Performance" on Pacific Auto Network elaborate on key points such as ensuring the correct orientation during installation and conducting inspections and adjustments after installation. The article "How to Correctly Install Clutch Release Bearings and Precautions" on Autohome emphasizes avoiding damage to the bearing during installation and ensuring symmetrical installation of bolts, among other things. The content on these websites is usually shared by automotive repair technicians or experienced car owners, making it highly practical and reference-worthy.Automobile Repair Manual: Hyundai-Kia's official repair manual is the most authoritative source of information. It contains detailed and accurate regulations on the installation of clutch release bearings, including installation steps, torque requirements, specifications for the use of lubricating grease, and the fit clearance of various components. Although the passage you read is not a direct quote from the manual, the various standards and precautions in it are summarized and refined based on the official repair manual.  •  Other Technical Materials: Relevant automobile repair technical materials are also available on some document-sharing platforms for reference. For example, the 2010 Beijing Hyundai xdg4ec15dohc Original Factory Repair Manual Clutch System on Renrendoc.com provides certain explanations on the installation and inspection of clutch release bearings. In addition, on some automobile repair technical forums, technicians and car owners exchange experiences, problems encountered, and solutions regarding the installation of Hyundai-Kia clutch release bearings, which also provide supplementary information for sorting out relevant precautions.