alternator E090100005 1106013201 1086000654 1086000654 1106013201 MR4810A0901000 FOR auspicious

Pre-installation Preparation

• Accessories and Tools Preparation: Confirm that the model of the new 12V generator matches the corresponding Geely model, and prioritize original factory or authorized brand accessories. Prepare tools such as wrenches, sockets, torque wrenches, and OBD diagnostic tools. If the power will be disconnected for a long time, also prepare an on-board system memory saver.

• Vehicle Safety Handling: Park the vehicle in a spacious and well-ventilated area. After turning off the engine, disconnect the negative terminal of the storage battery to avoid short circuits during operation. If the vehicle has special on-board system settings, use a memory saver to back up data to prevent loss after power failure. Meanwhile, clean the generator installation area in the engine compartment to remove oil and dust for easier subsequent operations.

Removing the Old Generator

1. Open the hood and locate the generator—usually a black cylindrical device connected to the engine via a belt. Use a tool to loosen the belt tensioner and remove the drive belt from the generator pulley. Handle gently to avoid scratching the belt.

2. Disconnect the cable connectors and wire plugs on the generator one by one. Mark them in advance to prevent wiring errors later. Then use a wrench to remove the bolts fixing the generator and take out the old generator smoothly, being careful not to collide with surrounding engine components.

Installing the New Generator

1. Place the new generator accurately in the original installation position. Hand-tighten the fixing bolts for preliminary fixation without fully tightening them. Then connect the cable connectors and wire plugs firmly according to the previous marks, ensuring tight contact between connectors and terminals with clean, oxide-free surfaces to prevent poor contact.

2. Use a torque wrench to tighten the generator fixing bolts to the torque specified by the model to avoid loose installation. Then reset the drive belt to the pulley and adjust the tensioner to achieve moderate belt tension—neither loose nor overly tight—to prevent affecting transmission efficiency or causing premature belt damage.

System Matching and Calibration

1. Connect a professional OBD diagnostic tool to the vehicle's diagnostic interface, enter the vehicle control system, and find the "Generator Settings" or "Electrical System Initialization" option.

2. Input relevant parameters such as output current and voltage of the new generator into the diagnostic tool according to its specifications. After completing parameter entry, perform the initialization operation to allow the vehicle system to recognize the new generator.

3. Enter the Battery Management System (BMS) module for calibration to ensure the system can accurately identify battery status and charging conditions, guaranteeing normal collaboration of the charging system.

Post-installation Testing

1. Reconnect the negative terminal of the storage battery, start the vehicle, and use a voltmeter to detect the generator output voltage—the normal range should be 13.5-14.5V.

2. Check if the electrical system fault light is on the instrument panel. Then run the vehicle in neutral for a period of time, repeatedly operate the vehicle's electrical equipment (such as vehicle lights, air conditioning, etc.), and test the working stability of the generator under load.

3. If conditions permit, conduct a short-distance dynamic test to check the generator's operation while driving. If there are no issues such as abnormal noise or belt slipping, the installation is basically qualified.

Prioritize Safe Operations

1. Cut off Power to Prevent Risks

   Before installation, be sure to turn off the vehicle engine and disconnect the negative terminal of the storage battery. This is a core safety step that can effectively avoid accidents such as short circuits and electric shocks during wiring operations, and prevent damage to the alternator or other electrical components of the vehicle.

2. Operate Standardly to Avoid Damage

   When removing the drive belt of the old alternator, release the belt tensioner carefully to prevent the belt from suddenly snapping and causing collisions. Handle the alternator with care during transportation to avoid personal injury from falling parts, as well as damage to the alternator's casing or internal components.

Part Compatibility and Cleaning

1. Ensure Part Compatibility

   Prioritize the use of original Geely alternators or those from authorized brands. Verify that the alternator model is compatible with the specific Geely vehicle model. For instance, alternator specifications vary among different Geely models such as the Emgrand GS and Binrui. Incompatible models may lead to installation failures or malfunctions in the power generation system. Additionally, confirm that the specifications of the alternator's terminals match the vehicle's wiring.

2. Clean Installation Areas

   After removing the old alternator, use cleaning tools to clear dust, oil stains, and debris from the installation position. Furthermore, clean the alternator's terminals to remove oxide layers and dirt. A clean installation surface and terminals ensure secure installation and reduce issues like electric sparks and unstable power generation caused by poor contact.

Pay Close Attention to Installation Details

1. Accurate and Secure Wiring

   Record the wiring method of the old alternator before disconnection. When installing the new alternator, strictly align the wires with the corresponding terminals. For example, connect the B+ terminal to the positive wire of the storage battery, the F terminal to the voltage regulator, and the E terminal firmly to the vehicle body ground. Never reverse the positive and negative connections. Tighten the terminals after wiring; if necessary, wrap exposed wires with insulating tape to prevent electric leakage.

2. Proper Belt Tension

   When installing the drive belt, fit it accurately onto the alternator pulley and adjust the tensioner to achieve appropriate tension. An overly loose belt will slip and reduce power generation efficiency, while an overly tight one will accelerate belt aging and wear on the alternator bearings. The belt tension for Geely models must comply with the standards specified in the vehicle maintenance manual.

3. Standardized Bolt Fastening

   After placing the new alternator in the installation position, initially secure it with bolts by hand without fully tightening them. Once the position is adjusted correctly, fully tighten the bolts. This prevents the alternator from shaking during operation due to loose bolts, which could cause failures such as component collisions or wire detachment.

Post-Installation Commissioning, Inspection, and Follow-up Notes

1. Test After Installation

   Reconnect the negative terminal of the storage battery and start the vehicle. Use a multimeter to measure the voltage across the battery; the normal voltage during operation should be between 13.8V and 14.5V. Meanwhile, check if the charging indicator light turns off normally, listen for any abnormal noises from the alternator during operation, and ensure the belt runs smoothly without slipping.

2. Compatibility Adjustment for Special Models

   For certain models like the Geely Binrui, a diagnostic tool that meets the vehicle's technical requirements may be needed to calibrate the new alternator after replacement, ensuring it works in coordination with the vehicle's electrical system.

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References：

AutoMaster

Autohome

PCauto