
02m911021f 02m911021r bc438000-0921 bc438000-0920 12v 1.4KW 13T auto starter motor for chevrolet
Applicable models:chevrolet
Reference part number:438000-0920 STG92819 438000-0921 02M911021F 0001177008 , 0001177009 TSC10R6 STG92819438000-0920 , 438000-0921 02M911021F , 02M911021R 0001177008 , 0001177009 438000-0920 , 438000-0921 02M911021F , 02M911021R
| Power horsepower : | 12V 1.4KW |
| Number of feet : | 13T |
| Size : | 24*18.5*17single unit inner box |
| Weight : | net weight:3.5KG |
| Packaging : | Neutral kraft paper packaging |
| Spot/Pre sale : | Spot goods |
| Warranty : | 1 year |
| Product number : |
| Type : | Engine starter |
| Specification : | 12V 1.4KW |
| Number of feet : | 13T |
| Brand : | nuojin |
| Number : | 438000-0920 |
| Quality : | NEW |
| Delivery time : | 10day |

Installation Method for Chevrolet 12V 1.4KW Starter
1. Pre-Installation Preparation
1.1 Tools and Accessories
1.2 Safety Power Disconnection
1.3 Cleaning the Installation Site
2. Positioning and Preliminary Securing of the Starter
Place the new 12V 1.4KW starter stably in the installation position, aligning it with the bolt holes on the mounting bracket between the engine and transmission. Prepare gaskets in advance if gear clearance adjustment is needed after installation.
Manually screw the fixing bolts into the starter’s mounting holes—do not fully tighten them, only perform preliminary securing. If the starter does not fit smoothly, gently reposition it for calibration. Never use a pry bar or hammer to force or strike it, as this may damage the starter housing and internal gear structure. If the gear-to-flywheel clearance is improper after installation (standard clearance is approximately 1/16 inch), install gaskets at the bolts to adjust.
3. Connecting Wires and Connectors
Locate the terminals on top of the starter—there are usually two sets of wires to connect. First, attach the ring terminal of the wire harness to the starter’s positive terminal, then install the fixing nut and initially tighten it. The terminal nut is recommended to be pre-tightened to a torque of approximately 9.8N・m (refer to the vehicle manual for specifics).
Align the signal wire harness connector with the starter, insert it smoothly, and confirm the clip locks into place to prevent detachment during driving. Secure the wire harness in the corresponding retainer clips to avoid interference between the wires and moving components such as the starter gear.
4. Tightening Components and Reinstalling Surrounding Parts
Use a torque wrench to tighten the starter’s fixing bolts to the specified torque. Referring to standards for most Chevrolet models, the fixing bolt torque can be set to 37N・m. Subsequently, tighten the fixing nut of the terminal to the standard torque to ensure a secure wire connection.
Reinstall previously removed components such as the air intake duct and engine guard in the reverse order of removal. When reinstalling the wire harness bracket, control the torque to approximately 8.4N・m. Install the wire harness clips and secure the relevant wires. If the wheel or other components were removed, reinstall and tighten them one by one.
5. Final Inspection and Testing
Reconnect the positive and negative battery cables. If there are signs of oxidation on the terminals, apply a small amount of conductive paste or multi-purpose grease to prevent subsequent corrosion from affecting electrical conductivity.
Close the engine compartment, turn the ignition switch to start the engine, and observe if the starter operates smoothly without abnormal noises such as gear friction. Start and stop the engine multiple times to test the starter’s response sensitivity. If there is weak starting, no response, or abnormal noise, check for loose wire connections or improper gear clearance and troubleshoot promptly.
Precautions for Installing Chevrolet 12V 1.4KW Starter
I. Safety Operation Requirements
(1) Power Disconnection and Protection Specifications
Before installation, the positive and negative battery cables must be disconnected (disconnect the negative cable first). Keep the cables at least 10cm away from the terminals and wait 5-10 minutes to discharge residual capacitance in the circuit. This prevents short circuits during wiring that could burn the ECU, starter coil, or other electronic components. When reconnecting, follow the sequence of "positive first, then negative". After tightening the nuts, ensure the cables and terminals are secure with no oxidation.
If lifting the vehicle to expand operational space is necessary, use a compliant jack and stable supports. Never work relying solely on the jack. Wear a safety helmet when operating under the vehicle to avoid injuries from falling tools or components.
Wear non-slip gloves and goggles throughout the operation. This prevents hand scratches from high-temperature engine parts and sharp edges, as well as eye irritation from oil or cleaning agents. Do not wear metal accessories (e.g., rings, bracelets) to avoid accidental short circuits.
Thoroughly clean any residual oil in the installation area with a special cleaning agent. Do not smoke or use open flames nearby to prevent fire hazards from oil combustion.
(2) Tool and Operation Taboos
Use socket wrenches and torque wrenches (recommended accuracy ±3%) of matching specifications. Avoid adjustable wrenches, pliers, or other slippery tools to prevent bolt thread damage or scratches to the starter housing and terminals. Calibrate the torque wrench in advance to ensure the tightening torque meets requirements (refer to the Chevrolet Service Manual).
The starter installation space is compact. Avoid tool collisions with surrounding components (e.g., fuel lines, brake lines, sensor connectors) during operation to prevent pipeline damage, leakage, or sensor malfunctions.
Do not pry or strike the starter housing or internal gear set, especially the solenoid switch area. Such actions may cause gear deformation or coil damage, affecting the starter’s engagement and operational performance.
II. Component Matching and Condition Inspection
(1) Model and Parameter Compatibility
The new starter must meet the dual-parameter requirements of "12V voltage + 1.4KW power" and be fully compatible with the vehicle model and engine displacement (check the starter nameplate or vehicle VIN code for compatibility information). Mixing starters with different voltages, powers, or compatible models is prohibited, as this may cause faults such as weak starting, circuit overload, or flywheel ring gear wear.
Verify that the starter’s mounting holes, terminal positions, and gear module match the original vehicle. Ensure the solenoid switch model is compatible to avoid issues such as improper installation, wiring mismatches, or poor engagement.
References:
- The precautions for installing the Chevrolet 12V 1.4KW starter you previously obtained are comprehensively compiled by integrating Chevrolet’s official technical documents, relevant national standards, and practical cases from automotive repair platforms. The verification of content corresponding to each source is as follows:
1. Chevrolet Official Service Manual
- This serves as the core basis for the content. For example:
Procedures specified in the manual for starter removal on some Chevrolet models—such as disconnecting the negative battery cable and lifting/securing the vehicle—are consistent with the safety power disconnection and vehicle support specifications in the precautions.
Torque data from the service manuals for models like the Chevrolet Captiva (approximately 43 ft-lbs for starter mounting bolts) and certain Chevrolet Impala variants (around 10N・m for starter positive terminal nuts) are closely aligned with the torque standards in the precautions (37N・m for mounting bolts and approximately 9.8N・m for terminal nuts), with slight variations only due to differences in vehicle configurations.
The manual’s emphasis on verifying the starter operates without abnormalities after installation also corresponds to the commissioning and acceptance clauses in the precautions.
2. Chevrolet TSB (Technical Service Bulletin)
- As an important technical guideline for Chevrolet’s after-sales service, its specialized specifications provide official technical support for the clauses related to special models in the precautions. These include requirements such as dedicated starter models for vehicles equipped with start-stop systems, post-installation system matching, and reserved clearance for surrounding components during installation on turbocharged models. This ensures the installation requirements for such special models comply with the brand’s after-sales standards.

