Starter 31100-65J10 LRS02382 LRS2382 M000T21671 M0T21671 for Suzuki 12V starter motor

The installation of the Suzuki 12V starter motor should be carried out in the reverse order of disassembly. Pay attention to replacing the O-ring, lubricating the mating surfaces, and tightening according to the specified torque to ensure sealing, reliability, and durability. The following are general steps:

Step | Operation Content | Key Details | Torque Value

--- | --- | --- | ---

1 | Disconnect power | Turn off the ignition switch, remove the negative battery terminal first, then the positive terminal | -

2 | Remove obstructing parts | Remove seat cushions, side covers, fuel tanks, etc., to facilitate operation | -

3 | Remove old starter motor | Disconnect the starter wire, loosen the fixing bolts, and remove the starter motor | -

4 | Prepare new parts | Replace the O-ring, apply Suzuki Super Grease A or equivalent grease on the sealing lip (part number 99000-25010) | -

5 | Install starter motor | Align with the mounting holes, insert the bolts (some models require alignment with marks) | -

6 | Tighten bolts | Tighten in the specified order and torque | 6~10 N·m

7 | Connect wires | Clean the terminals, apply anti-oxidation grease, and tighten | 3~6 N·m

8 | Restore parts | Reinstall seat cushions, side covers, fuel tanks, etc. | -

9 | Check and test | Manually crank to confirm no jamming, then test start with power | -

Notes:

• The O-ring must be replaced to prevent oil or moisture from seeping in.

• Insufficient torque can cause loosening and noise, while excessive torque may damage threads or the housing.

• Wiring connections must be secure; otherwise, they are prone to overheating, sparking, and affecting starting performance.

• Ensure all covers and guards are properly installed before starting to prevent foreign objects from being drawn in.

References：Suzuki Burgman UH125 Service Manual (pages 9-18, starter motor installation): O-ring replacement, lubricant model (99000-25010), installation bolt torque 6 N・m, wiring screw torque 3 N・m. • Suzuki GSX-R750 Service Manual (page 401, starter motor removal and installation): Installation sequence, O-ring replacement, bolt torque 10 N・m, wiring nut torque 6 N・m. • Suzuki LT-A750XP/Z Supplementary Service Manual (page 32, starter motor removal and installation): Installation steps, O-ring lubrication, bolt torque 10 N・m, wiring nut torque 6 N・m. • Suzuki Ozark Service Manual (page 240, starter motor reassembly and remounting): Sealing treatment, lubricant model, alignment of installation marks and other details. • Suzuki LT-Z90 Manual (page 212, starter motor installation): Reference for wiring bolt torque 4 N・m, etc.